The following key factors need to be considered when carrying out the intelligent control of air compressors:

1.Application of frequency conversion technology: By adjusting the AC voltage and frequency of the system, the running speed of the air compressor system can be controlled to achieve the purpose of saving energy and improving the stability of the system.

2.Selection of control system: The control system combining fuzzy control and PID control is adopted to realize the variable load control of the air compressor and improve the operation efficiency.

3.Real-time data monitoring: monitor the exhaust pressure, exhaust temperature, stator bearing coil temperature of the air compressor, the running time after equipment maintenance, the lubrication time of grease, the current of the main motor, etc., so as to realize the real-time monitoring of the running status of the air compressor.

4.Remote control system: Using the Internet and mobile Internet technology, through the cloud remote monitoring platform, remote data viewing, alarm reminder and remote control are realized.

5.Selection of PLC: Choose a PLC system that matches the target task, has fast data processing speed and strong reliability to meet the requirements of real-time monitoring.

6.The application of energy-saving technologies: including optimal pressure supply for production demand, system optimization, waste heat recovery, etc., to reduce the operating cost of the air compressor fleet.

7.Gas supply pipeline transformation: optimize pipeline design, reduce pressure loss, and use aluminum alloy pipes instead of traditional seamless steel pipes to reduce air compressor operating costs.

8.Intelligent group control and centralized monitoring: For multiple air compressors, centralized linkage control is adopted to avoid high-load operation of multiple machines at the same time and reduce energy waste.

9.Maintenance & Troubleshooting: Establish a predictive maintenance system to reduce unplanned downtime by predicting potential failures and maintenance needs through real-time data analysis.

10. User Interface and Ease of Operation: An intuitive user interface is designed to enable operators to easily monitor and control the air compressor system.
11. System integration: Ensure that the intelligent control system can be seamlessly integrated with the existing factory automation system to achieve data sharing and collaborative control.
12. Safety and Protection: Ensure that the system design meets safety standards, including electrical safety, mechanical safety, and cybersecurity.
13. Environmental factors: consider the temperature, humidity, dust, etc. of the air compressor operating environment to ensure that the system can operate stably in different environments.
By considering these factors, the effectiveness and reliability of the intelligent control system of the air compressor can be ensured, and the energy optimization and production efficiency can be improved.