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How to ensure the safety and reliability of the system when intelligently controlling the air compressor?
Sep 21 , 2024

When intelligently controlling an air compressor, the following key factors need to be considered to ensure the safety and reliability of the system:

1.Stability of power supply system: It is necessary to maintain the stability and safety of the power supply process, and optimize the overall circuit layout of the air compressor system through the intelligent control system to ensure that the voltage value is within the appropriate range and avoid the problem of excessive motor load, so as to ensure the safety of the system operation process.

2.Equipment power control: The intelligent control system is used to collect the operating condition data of the air compressor system in real time, compare it with the standard data to determine whether the system has abnormal operation problems, and make early warnings in time. The inverter technology adjusts the energy supply of the system according to the feedback data to ensure that the system speed is within a safe range and improve the reliability of the system operation.

3.Equipment pressure control: The pressure of the air compressor exhaust port is monitored in real time through the high-precision pressure transmitter, and the working state of the air compressor is adjusted through frequency conversion technology after comparing with the set value, so as to ensure the stable air supply and operation stability of the system.

4.Equipment temperature control: The temperature of the air compressor air bag is monitored by high-precision temperature transmitters and sensors, and when the set value is exceeded, the inverter technology will suspend the operation of the air compressor to protect the air storage tank and prolong the service life of the air compressor.

5.Running sequence control: The series and centralized control of the air compressor are realized through the intelligent control system, so as to ensure that the air compressor starts and stops according to the actual air supply demand, optimizes the operation sequence, and improves the efficiency and safety of the system.

6.Depth indicator protection: The intelligent control system will carefully sort out the working data of the air compressor, understand the working status of the system when the data fluctuates abnormally through the collection and sorting of encoded signals, and take timely measures to deal with it to maintain the stability of the working state of the depth indicator.

7.Closed-loop control: The pressure transmitter and flow transmitter are used to collect data, compare with the set value and perform PID calculation, adjust the speed of the motor, realize the accurate control of air supply, improve the stability of air pressure control, and realize closed-loop control.

8.Remote control: Establish a cloud remote monitoring platform for working conditions, supervise the operating conditions of the air compressor in real time through Internet technology, collect real-time working condition data, find and deal with system operation faults in a timely manner, and improve the stability and energy saving of system operation.

9.Gas supply pipeline transformation: Carry out systematic planning, use BIM technology to optimize pipeline layout, choose more efficient materials such as aluminum alloy pipes, reduce energy loss, and reduce air compressor operating costs.

Through the above measures, the safety and reliability of the intelligent control system of the air compressor can be effectively improved, and the stable and efficient operation of the air compressor system can be ensured.

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