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Why should the air compressor be transformed for energy saving?
Jul 31 , 2024

The energy-saving transformation of air compressor is due to the following reasons:

1. High energy consumption: Only 10% of the electric energy consumed by air compressors in industrial production is converted into compressed air, and the remaining 90% is converted into heat energy. This means that the cost of compressed air is much higher than the electricity bill, so energy-saving renovation can significantly Reduce energy costs.

2. Leakage problem: Common air leakage problems in factories can lead to a lot of energy waste. By solving the leakage problem, a lot of energy can be saved.

3. Improper use of gas: Certain uses of gas may lead to a significant increase in electricity consumption. For example, using gas vibration instead of electric vibration will consume more than ten times more electricity.

4. Variable frequency speed regulation: Using variable frequency speed regulation can reduce the shaft power output of the air compressor motor, reduce the energy consumption from the unloading state to the loading state, and reduce the output power of the motor shaft.

5. Centralized control method: Centralized control is adopted for multiple air compressors, and the number of air compressors in operation is automatically controlled according to the gas usage situation to reduce electricity consumption.

6. Heat recovery: The air compressor generates a large amount of heat energy when working. Through the heat recovery device, this part of heat energy can be converted into hot water, etc., to achieve energy reuse.

7. Economic benefits of energy-saving transformation: Energy-saving transformation of air compressors can reduce the company's operating costs, improve pressure control accuracy, extend the service life of the compressor, and reduce the impact on the power grid.

8. System configuration and equipment performance issues: Existing air compressor units may have problems such as unreasonable system configuration and reduced equipment performance, and energy-saving transformation is needed to improve energy efficiency and performance.

9. Operating cost: Energy cost accounts for a large proportion of the operating cost of the air compressor system. This part of the cost can be effectively reduced through energy-saving transformation.

10. Government policies and rewards: Participating in energy-saving renovation projects can not only gain government honors and financial rewards, but also enhance the company's green image and market competitiveness.

Energy-saving transformation of air compressors can not only reduce the company's energy consumption and operating costs, but also improve production efficiency and product quality, while responding to the country's energy-saving and emission reduction policies.

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