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How can the air compressor maintain high efficiency for a long time?
Aug 13 , 2024

To ensure that the air compressor remains efficient and operates for a long time, you can follow the following maintenance and care measures:

1.Regular maintenance: Develop a detailed maintenance plan, assign personnel to perform regular inspections and maintenance to keep the air compressor clean, oil-free, and dirt-free.

2.Replace consumables: Regularly replace compressor cooling lubricating oil, oil filter and air filter according to the use environment and time.

3.Clean the cooler: Every 2,000 hours or so of operation, the air compressor needs to remove dust from the heat dissipation surface to maintain good heat dissipation effect.

4.Drain condensed water: regularly drain condensed water from the oil-gas separation tank to avoid emulsification of lubricating oil and corrosion of machine parts.

5.Safety valve maintenance: It is not recommended that users adjust the safety valve privately. If adjustment is necessary, it should be done under the guidance of the local labor safety department or maintenance personnel.

6.Maintenance work suggestions: provide weekly, monthly and quarterly maintenance inspection suggestions, including checking abnormal sounds, leaks, instrument readings, temperature displays, etc.

7.Compressor oil replenishment: When in operation, keep the oil level between the minimum and maximum oil levels and replenish lubricating oil in time.

8.Maintenance of the air filter: Perform maintenance at least once a week, blow out the air filter with compressed air, and check whether the air intake expansion pipe is damaged.

9.Oil filter replacement: Replace after 500 hours of first operation of a new machine, and then replace every 1500-2000 hours, or shorten the replacement cycle in harsh environments.

10.Replacement of oil fine separator: Under normal operation, the service life is about 3000 hours, but it needs to be replaced in time according to the use environment and lubricating oil quality.

11.Screw oil replacement: The first oil replacement is after 500 hours of running-in period of the new machine, and then replaced according to the instructions, usually every 3000 hours or so.

12.Cooler maintenance: blow it regularly with dry compressed air. If the oil pollution is serious, clean it with a cleaning agent.

By following these maintenance and care measures, the risk of air compressor failure can be minimized, its service life can be extended, and the continuity and stability of industrial production can be ensured.

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