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Compared with traditional air compressors, what are the cost-effectiveness advantages of permanent magnet variable frequency air compressors?
Jul 23 , 2024

Compared with traditional air compressors, permanent magnet variable frequency air compressors have significant advantages in cost-effectiveness.Here are some of the main advantages:

1.Remarkable energy-saving effect: The permanent magnet variable frequency air compressor adopts permanent magnet synchronous motor and variable frequency technology, which can intelligently adjust the speed according to the actual load situation, achieve energy consumption matching, and greatly reduce energy consumption.Compared with traditional screw air compressors, permanent magnet variable frequency air compressors can be more energy-saving and efficient in long-term operation.

2.Efficient operation: The high-efficiency design and intelligent control system of the permanent magnet variable frequency air compressor achieve optimal utilization of energy and minimize consumption. This not only reduces operating costs, but also reduces carbon footprint, meeting the requirements of modern industry for sustainable development.

3.Reduced maintenance costs: Permanent magnet variable frequency air compressors use contactless permanent magnet synchronous motors, which reduces mechanical wear, extends equipment life, and reduces maintenance costs and repair frequency. In contrast, traditional screw air compressors usually require regular replacement of lubricating oil, filter elements and other wearing parts, and the maintenance cost is relatively high.

4.Quick response: The permanent magnet variable frequency air compressor has a quick start and stop function, which can achieve a quick conversion from zero load to full load in a short time, ensuring the stability of the production process and improving production efficiency. Traditional screw air compressors consume a lot of electricity when starting and stopping, and the startup response speed is slow.

5.Soft start protection: The permanent magnet variable frequency air compressor adopts "soft start" when starting, which has a certain protective effect on the motor, reduces the possibility of burning the motor, and thus prolongs the service life of the equipment.

6.High-efficiency motor: Permanent magnet variable frequency motor does not require reactive excitation current, which can significantly improve the power factor (up to 1, even capacitive), reduce stator current and stator resistance loss. There is no rotor copper loss during stable operation, which can reduce the fan and corresponding wind friction loss, and the efficiency can be increased by 2 to 8 percentage points compared with ordinary variable frequency motors of the same specifications.

7.Economic benefits: The comprehensive energy-saving efficiency of permanent magnet variable frequency air compressor can reach 30%-35%. Taking a 90-kilowatt permanent magnet variable frequency air compressor as an example, if the factory air compressor runs 8,000 hours a year, and the industrial electricity is calculated at 1.1 yuan, it can save nearly 250,000 yuan in electricity bills a year.

8.Stability and reliability: The efficient synchronous motor and frequency conversion control system of the permanent magnet variable frequency air compressor enable it to operate efficiently and stably under various working conditions, reducing production interruptions and economic losses caused by equipment failures.

Through the above advantages, the permanent magnet variable frequency air compressor is significantly better than the traditional air compressor in terms of cost-effectiveness. It not only reduces energy consumption, but also improves the operating efficiency and reliability of the equipment.


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